| Calcined
Bauxite for higher realizations |
As
part of Ashapura’s commitment to move up the value
chain with value added products, a few years ago the
Company successfully started producing Calcined Bauxite.
Calcined
Bauxite is obtained by calcining (heating) superior
grade Bauxite at high temperature (from 850 °C to
1600 °C). This removes moisture thereby increasing
the alumina content. Compared to an alumina content
of about 57 % to 58 % in raw Bauxite, Calcined Bauxite
has an alumina content of 84 % to 88 %. The heating
is carried out in rotary kilns. Ashapura currently operates
three kilns (capacity 90,000 TPA) at its state-of-the-art
plant in Jamnagar, Gujarat. Calcination is done at different
temperatures ranging from 850 °C to 1600 °C
depending upon the customer’s requirement.
We
produce Calcined Bauxite for various applications such
as refractory bricks, abrasives, steel polishing, etc.
We have 3500 acres of mining area where we perform captive
mining. Hence, are committed to provide consistency
in quality and availability of product at extremely
competitive prices.
Currently
Ashapura is supplying to reputed refractory producers
in India along with export to various countries across
the world.
Applications
of Calcined Bauxite
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Refractory
Grade Calcined Bauxite (General Grade and Low
Ferric Grade)
To make refractory grade, Bauxite is thermally
treated at 1600 °C to produce Calcined Bauxite
where the Alumina content is mostly above 84%. |
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BFA
Grade, Proppant Grade and Road Surfcaing Grade
To make the above grades, Bauxite is thermally
treated at 1000 °C – 1200 °C to
produce Calcined Bauxite where the Alumina content
is anywhere between 80-88% depending on the requirement. |
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Refractory
Grade Calcined Bauxite |
Other
Grades |
Parameters |
General
Grade |
Low
Ferric |
BFA
Grade |
Proppants
Grade |
Road
Surfacing Grade |
Al2O3
MIN |
84% |
86.00% |
85-88% |
80-82% |
83-84% |
Fe2O3
MAX |
4.0%max |
2.8% |
2.5-4% |
5-7% |
4.5%max |
S1O2
Max |
5.0%max |
5.0% |
3-6% |
4-8% |
6.0%max |
TiO2
Max |
4.5%max |
4.0% |
2-4% |
3.5-4% |
4.5%max |
CaO
MAX |
2.5%max |
2.0% |
0.8-1.5% |
0.8-1.2% |
2.0-2.5%max |
LOI
MAX |
0.50%max |
0.50% |
0.5-1
|
0.7-2.5% |
0.5-3.1%GM/CC |
B
+ D |
3.1
GM/CC |
3.15
GM/CC |
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| *Note:
Particle size can be customized as per requirement. |
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